Machine warns before shutdown — work order with context ready
Vibration, temperature, and hour meter become prioritized alert; work order opens with history, suggested part, and intervention window.
Unplanned shutdown can't be maintenance's first news. Equipment telemetry — vibration, current, temperature, hour meter — feeds predictive models and threshold rules; deviation generates alert with severity, suggests intervention, and opens assisted work order in CMMS or ERP with context, history, and probable part. Maintenance plans window before equipment stops; shop floor stops depending on strange noise and operator feeling.
What blocks you today
Equipment stops without warning; high opportunity cost and production queue stalled. Reactive maintenance; part and team arrive after shutdown. Work order history scattered; nobody crosses telemetry with recurring failure.
What changes in practice
- Telemetry collection and normalization per equipment — vibration, temperature, energy, hour meter
- Prioritized alert with severity, trend, and suggested intervention window
- Assisted work order opening in CMMS or ERP with history and attached readings
- Part and intervention type suggestion based on similar failure history
- Asset health panel by line, plant, or criticality for planning
Business outcome
Shutdowns become planned window. Part and team arrive before equipment stops. OEE and availability rise when maintenance stops being only corrective and heroic.
Where it usually fits
- Industry with critical equipment and high unplanned shutdown cost
- Operations with CMMS or ERP maintenance module poorly fed by real data
- Plants already measuring vibration or energy but not connecting to work order queue
- Lean maintenance living on firefighting without objective prioritization
- Industrial groups wanting to replicate predictive across units
How it evolves next
With stable assisted maintenance, you can expand to line KPI anomaly, light digital twin, or parts inventory integration.
- Explainable anomaly detection on OEE, scrap, and throughput
- Parts inventory and procurement integration for advance reservation
- Process deviation alert linked to same machine telemetry
- Unified executive dashboard with availability and shutdown cost
- Field app for technician with checklist and evidence before work order closure
Equipment stops without warning?
High opportunity cost and production queue stalled? Talk to Adekz — we start from your real workflow and scope the pilot.